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    • 1882-18891935-1945
    • 1890-18951948-1959
    • 1896-19011960-1964
    • 1902-19091965-1973
    • 1910-19181974-1984
    • 1919-19281985-1994
    • 1929-19341995-2000
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    • 1889-19091950-2000
    • 1910-1949Recent
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Vehicle Fault Finding
Glossary: Technical Terms
Contributed Columns
    • by Peugeot Pete



VEHICLE FAULT FINDING

ENGINE FAULT FINDING

Engine fails to rotate when
attempting to start

» Battery terminal connections loose
    or corroded (“Weekly checks”).
» Battery discharged or faulty.
» Broken, loose or disconnected wiring in
    the starting circuit.
» Defective starter solenoid or switch.
» Defective starter motor.
» Starter pinion or flywheel/drive plate ring
    gear teeth loose or broken.
» Engine earth strap broken or disconnected.

Engine rotates, but will not start
» Fuel tank empty.
» Battery discharged (engine rotates slowly).
» Battery terminal connections loose
    or corroded (“Weekly checks”).
» Ignition components damp or damaged.
» Broken, loose or disconnected wiring in
    the ignition circuit.
» Worn, faulty or incorrectly-gapped spark plugs.
» Faulty choke or carburetor.
» Fuel injection system fault.
» Major mechanical failure (e.g. broken timing chain).

Engine difficult to start when cold
» Battery discharged.
» Battery terminal connections loose
    or corroded (“Weekly checks”).
» Worn, faulty or incorrectly-gapped spark plugs.
» Faulty choke or carburetor.
» Fuel injection system fault.
» Other ignition system fault.
» Low cylinder compressions.

Engine difficult to start when hot
» Air filter element dirty or clogged.
» Faulty choke or carburetor.
» Fuel injection system fault.
» Low cylinder compressions.

Starter motor noisy or excessively-rough
in engagement

» Starter pinion or flywheel/drive plate ring
    gear teeth loose or broken.
» Starter motor mounting bolts loose or missing.
» Starter motor internal components worn or damaged

Engine hesitates on acceleration
» Worn, faulty or incorrectly-gapped spark plugs.
» Vacuum leak at the carburetor, throttle body,
    inlet manifold, or associated hoses.
» Faulty carburetor.
» Fuel injection system fault.

Engine stalls
» Vacuum leak at the carburetor, throttle body,
    inlet manifold, or associated hoses.
» Fuel filter choked.
» Fuel pump faulty, or delivery pressure low.
» Fuel tank vent blocked, or fuel pipes restricted.
» Faulty carburetor.
» Fuel injection system fault.

Engine lacks power
» Timing belt incorrectly fitted or tensioned.
» Fuel filter choked.
» Fuel pump faulty, or delivery pressure low.
» Uneven or low cylinder compressions.
» Worn, faulty or incorrectly-gapped spark plugs.
» Vacuum leak at the carburetor, throttle body,
    inlet manifold, or associated hoses.
» Faulty carburetor.
» Fuel injection system fault.
» Brakes binding.
» Clutch slipping.

Engine backfires
» Timing belt incorrectly fitted or tensioned.
» Vacuum leak at the carburetor, throttle body,
    inlet manifold, or associated hoses.
» Faulty carburetor.
» Fuel injection system fault.

Engine starts, but stops immediately
» Loose or faulty electrical connections
    in the ignition circuit.
» Vacuum leak at the carburetor, throttle body,
    or inlet manifold.
» Faulty carburetor.
» Fuel injection system fault.

Engine idles erratically
» Incorrectly-adjusted idle speed.
» Air filter element clogged.
» Vacuum leak at the carburetor, throttle body,
    inlet manifold, or associated hoses.
» Worn, faulty or incorrectly-gapped spark plugs.
» Uneven or low cylinder compressions.
» Camshaft lobes worn.
» Timing belt incorrectly tensioned.
» Faulty carburetor.
» Fuel injection system fault.


Engine misfires at idle speed
» Worn, faulty or incorrectly-gapped spark plugs.
» Faulty spark plug HT leads.
» Vacuum leak at the carburetor, throttle body,
    inlet manifold or associated hoses.
» Faulty carburetor.
» Fuel injection system fault.
» Distributor cap cracked or tracking internally.
» Uneven or low cylinder compressions.
» Disconnected, leaking,
    or perished crankcase ventilation hoses.

Engine misfires throughout
the driving speed range

» Fuel filter choked.
» Fuel pump faulty, or delivery pressure low.
» Fuel tank vent blocked, or fuel pipes restricted.
» Vacuum leak at the carburetor, throttle body,
    inlet manifold, or associated hoses.
» Worn, faulty or incorrectly-gapped spark plugs.
» Faulty spark plug HT leads.
» Distributor cap cracked or tracking internally.
» Faulty ignition coil.
» Uneven or low cylinder compressions.
» Faulty carburetor.
» Fuel injection system fault.

Oil pressure warning light illuminated with
engine running

» Low oil level, or incorrect oil grade.
» Faulty oil pressure sensor.
» Worn engine bearings and/or oil pump.
» Excessively high engine operating temperature.
» Oil pressure relief valve defective.
» Oil pick-up strainer clogged.

Note: Low oil pressure in a high-mileage engine at tickover is not necessarily a cause for concern. Sudden pressure loss at speed is far more significant. In any event, check the gauge or warning light sender before condemning the engine.

Engine runs-on after switching off
» Excessive carbon build-up in engine.
» Excessively high engine operating temperature.

Engine noises Pre-ignition (pinking)
or knocking during acceleration
or under load

» Ignition timing incorrect/ignition system fault.
» Incorrect grade of spark plug.
» Incorrect grade of fuel.
» Vacuum leak at carburetor, throttle body,
    inlet manifold or associated hoses.
» Excessive carbon build-up in engine.
» Faulty carburetor.
» Fuel injection system fault.

Whistling or wheezing noises
» Leaking inlet manifold or throttle body gasket.
» Leaking exhaust manifold gasket
» Leaking vacuum hose.
» Blowing cylinder head gasket.

Tapping or rattling noises
» Worn valve gear or camshaft.
» Incorrect valve clearances.
» Ancillary component fault (water pump, alternator, etc).

Knocking or thumping noises
» Worn big-end bearings (regular heavy
    knocking, perhaps less under load).
» Worn main bearings (rumbling and knocking,
    perhaps worsening under load).
» Piston slap (most noticeable when cold).
» Ancillary component fault (water pump, alternator, etc).

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